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Multivariate Six Sigma in Industry 4.0
The company specialises in the production of a notable product at a cutting-edge chemical plant, operating within the Industry 4.0 context.
What was our challenge?
What was our challenge?
What was our challenge?
Variability Control and Process Optimisation
The company was experiencing significant economic losses due to the variability of product purity and production volume.
Goals
Improve the purity of the product
Optimise the production volume
Identify and correct causal factors
Reduce economic losses
RESULTS ACHIEVED
RESULTS ACHIEVED
RESULTS ACHIEVED
Successful Implementation of ‘Multivariate Six Sigma’
The application of multivariate techniques within the Six Sigma methodology enabled the identification and rectification of issues within the process, resulting in enhanced product purity and notable improvements in efficiency and cost savings.
Increased product purity
+140.000€ annual savings
More efficient processes
SIX SIGMA METHODOLOGY
SIX SIGMA METHODOLOGY
How we had applied each of the DMAIC phases to the project
Define
It was established that there were issues with the variability of the purity and volume of the product in question.
Define
It was established that there were issues with the variability of the purity and volume of the product in question.
Measure
A total of 17,147 batches were subjected to historical data collection, encompassing process and quality variables.
Measure
A total of 17,147 batches were subjected to historical data collection, encompassing process and quality variables.
Analyze
Multivariate techniques, namely principal component analysis (PCA) and partial least squares (PLS), were employed to identify the critical factors and correlations affecting product purity.
Analyze
Multivariate techniques, namely principal component analysis (PCA) and partial least squares (PLS), were employed to identify the critical factors and correlations affecting product purity.
Improve
Based on the findings, changes were implemented to address issues related to the reagents used.
Improve
Based on the findings, changes were implemented to address issues related to the reagents used.
Control
A continuous monitoring system was put in place to guarantee long-term process stability and product quality.
Control
A continuous monitoring system was put in place to guarantee long-term process stability and product quality.
SIX SIGMA METHODOLOGY
How we had applied each of the DMAIC phases to the project
Define
It was established that there were issues with the variability of the purity and volume of the product in question.
Measure
A total of 17,147 batches were subjected to historical data collection, encompassing process and quality variables.
Analyze
Multivariate techniques, namely principal component analysis (PCA) and partial least squares (PLS), were employed to identify the critical factors and correlations affecting product purity.
Improve
Based on the findings, changes were implemented to address issues related to the reagents used.
Control
A continuous monitoring system was put in place to guarantee long-term process stability and product quality.
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innovation
technology
trust
transformation
empowerment
innovation
technology
trust
transformation
to drive our customers' success
Arrange a meeting with us and we will collaborate with you to create a bespoke strategy that addresses your particular requirements.
meet your objectives
We facilitate
empowerment
innovation
technology
trust
transformation
empowerment
innovation
technology
trust
transformation
empowerment
innovation
technology
trust
transformation
empowerment
innovation
technology
trust
transformation
to drive our customers' success
Arrange a meeting with us and we will collaborate with you to create a bespoke strategy that addresses your particular requirements.
meet your objectives
We facilitate
empowerment
innovation
technology
trust
transformation
empowerment
innovation
technology
trust
transformation
empowerment
innovation
technology
trust
transformation
empowerment
innovation
technology
trust
transformation
to drive our customers' success
Arrange a meeting with us and we will collaborate with you to create a bespoke strategy that addresses your particular requirements.
Other success stories
Discover other success stories applied to your industry
Other success stories
Discover other success stories applied to your industry
Other success stories
Discover other success stories applied to your industry
Contact
Please do not hesitate to contact us
Should you require further details regarding our services, please do not hesitate to contact us. Simply complete the form and we will respond with the information you need in a timely manner.
At Kensight, we provide you with the knowledge to make data analytics your most strategic ally, increasing your company's productivity and achieving maximum profitability.
© 2024 Kensight. All rights reserved.
Contact
Please do not hesitate to contact us
Should you require further details regarding our services, please do not hesitate to contact us. Simply complete the form and we will respond with the information you need in a timely manner.
At Kensight, we provide you with the knowledge to make data analytics your most strategic ally, increasing your company's productivity and achieving maximum profitability.
© 2024 Kensight. All rights reserved.
Contact
Please do not hesitate to contact us
Should you require further details regarding our services, please do not hesitate to contact us. Simply complete the form and we will respond with the information you need in a timely manner.
At Kensight, we provide you with the knowledge to make data analytics your most strategic ally, increasing your company's productivity and achieving maximum profitability.
© 2024 Kensight. All rights reserved.