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Enhancement of the quality of a vegetable product through the use of near-infrared spectroscopy (NIRS) and RGB imaging

A benchmark company in the agri-food sector, dedicated to the production and marketing of fresh vegetables and greens. Its collaboration with local farmers guarantees a sustainable supply chain and products enriched with essential nutrients. The company is firmly committed to quality and offers a range of healthy foods that connect the countryside with consumers' kitchens.

What was our challenge?

What was our challenge?

What was our challenge?

Product Quality Forecasting and Monitoring

The variability in the condition of the raw material and the lack of effective product degradation control resulted in significant internal waste and customer returns.

Goals

Product quality monitoring system based on control chart to track incoming raw materials based on multivariate image analysis

Pre-packaging vegetable product degradation prediction system

RESULTS ACHIEVED

RESULTS ACHIEVED

RESULTS ACHIEVED

Revitalising Product Quality through Multivariate Six Sigma

The implementation of the Six Sigma methodology and multivariate analysis tools enabled the identification of key points in the production process and the strengthening of the quality control system through prediction, classification models and multivariate statistical control charts for quality monitoring of vegetable products.

Improving the forecasting model

There has been a 35% improvement in the predictive model for product degradation, which has a direct impact on logistics optimisation and supplier payments

Early detection of colour-textural degradation

The detection of colour and textural degradation via RGB imaging analytics allows for the identification of changes even at the earliest stages, where human visual perception may not yet be able to discern alterations in product condition.

Utilisation of hyperspectral data

The company failed to utilise the hyperspectral camera at its disposal due to a lack of knowledge.

+160.000€ estimated annual savings

SIX SIGMA METHODOLOGY

SIX SIGMA METHODOLOGY

How we had applied each of the DMAIC phases to the project

Define

The issue of product degradation estimation variability was identified, along with potential solution avenues and the economic impact of each.

Define

The issue of product degradation estimation variability was identified, along with potential solution avenues and the economic impact of each.

Measure

The production process was fully understood and a database was created containing the 137,600 spectra gathered by the company, the available wavelengths and the quality variables to be studied.

Measure

The production process was fully understood and a database was created containing the 137,600 spectra gathered by the company, the available wavelengths and the quality variables to be studied.

Analyze

Statistical tests and analyses were carried out to assess the variability in the collection of high-quality historical data. Multivariate techniques were employed for exploratory and predictive analysis to develop optimal models using NIR spectroscopy.

Analyze

Statistical tests and analyses were carried out to assess the variability in the collection of high-quality historical data. Multivariate techniques were employed for exploratory and predictive analysis to develop optimal models using NIR spectroscopy.

Improve

The models that had been developed were put into practice, allowing them to be validated in the production plant.

Improve

The models that had been developed were put into practice, allowing them to be validated in the production plant.

Control

A quality monitoring system was put in place to guarantee long-term process stability and product quality.

Control

A quality monitoring system was put in place to guarantee long-term process stability and product quality.

SIX SIGMA METHODOLOGY

How we had applied each of the DMAIC phases to the project

Define

The issue of product degradation estimation variability was identified, along with potential solution avenues and the economic impact of each.

Measure

The production process was fully understood and a database was created containing the 137,600 spectra gathered by the company, the available wavelengths and the quality variables to be studied.

Analyze

Statistical tests and analyses were carried out to assess the variability in the collection of high-quality historical data. Multivariate techniques were employed for exploratory and predictive analysis to develop optimal models using NIR spectroscopy.

Improve

The models that had been developed were put into practice, allowing them to be validated in the production plant.

Control

A quality monitoring system was put in place to guarantee long-term process stability and product quality.

meet your objectives

We facilitate

  • empowerment

  • innovation

  • technology

  • trust

  • transformation

to drive our customers' success

Arrange a meeting with us and we will collaborate with you to create a bespoke strategy that addresses your particular requirements.

meet your objectives

We facilitate

  • empowerment

  • innovation

  • technology

  • trust

  • transformation

to drive our customers' success

Arrange a meeting with us and we will collaborate with you to create a bespoke strategy that addresses your particular requirements.

meet your objectives

We facilitate

  • empowerment

  • innovation

  • technology

  • trust

  • transformation

to drive our customers' success

Arrange a meeting with us and we will collaborate with you to create a bespoke strategy that addresses your particular requirements.

Other success stories

Discover other success stories applied to your industry

Other success stories

Discover other success stories applied to your industry

Other success stories

Discover other success stories applied to your industry

Contact

Please do not hesitate to contact us

Should you require further details regarding our services, please do not hesitate to contact us. Simply complete the form and we will respond with the information you need in a timely manner.

At Kensight, we provide you with the knowledge to make data analytics your most strategic ally, increasing your company's productivity and achieving maximum profitability.

© 2024 Kensight. All rights reserved.

Contact

Please do not hesitate to contact us

Should you require further details regarding our services, please do not hesitate to contact us. Simply complete the form and we will respond with the information you need in a timely manner.

At Kensight, we provide you with the knowledge to make data analytics your most strategic ally, increasing your company's productivity and achieving maximum profitability.

© 2024 Kensight. All rights reserved.

Contact

Please do not hesitate to contact us

Should you require further details regarding our services, please do not hesitate to contact us. Simply complete the form and we will respond with the information you need in a timely manner.

At Kensight, we provide you with the knowledge to make data analytics your most strategic ally, increasing your company's productivity and achieving maximum profitability.

© 2024 Kensight. All rights reserved.